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industrial bioreactor manufacturer
1000 Litter Automatic Bioreactor System For Industrial Fermentation Plant
| Description | Technical Specification | Qty | Prize(Rs.) | ||
| 1000L( Total Volume) Fermenter(Limpet Coil)(All Tc Ball Valve) | Annexture 1 | 2 Nos | 21,00,000/-Lac | ||
| Air Pressure Control In Vessel in Process Mode | 2 Nos | ||||
| Automatic Temperature Control In Process Mode(Cooling Water Circulation & Cooling Tower is In Buyer Scope) | 2 Nos | ||||
| Speed Controlling System | 2 Nos | ||||
| SS Filter Housing Set With 0.2 MicroneSterilizable Plated Filter | 4 set | ||||
| Rotary Sprey Ball (1/2 Inch BSP) | 2 Nos | ||||
| Low Weight Movable Table(Mild Steel) For Working | 1 Nos | ||||
| Common Control Panel BOX with PLC Programming Based Control System | 1 Nos | ||||
| Skid For Connect Two Fermenter With Utility | 1 Set | ||||
| Ph Measurement System-(Sterizable Ph Electrode 120mm Long WithSS Housing+ 3 Meter Cable+ Transmitter) | 2 Set | ||||
| Peristaltic Pump (Fixed Dosing Speed)(Cmes With Glass Bottle+ PTFE Vent Filter+ 3 Meter Silicon Tube) | 2 Set | ||||
| Utilities | |||||
| Commercial Terms and Condition | |||||
| Prize Basis | Ex Factory Ahmedabad | ||||
| Packing | 1%Extra | ||||
| Freight & Insurance | By Purchase | ||||
| GST | Eatra as applicable at the time of dispatch, preseently GST 18% | ||||
| Pipe line | All Pipeline , Tubing and Electrical Work In Buyer Scope | ||||
| Installation | By customer at their site( Extra By Us After Completion Of Pipeline and Electric Work)(Free Video Calling Support) | ||||
| Payment | 60% Advance and Balance Against Proforma Invoice Before Dispatch | ||||
| Annexture 1 | |||||
| Fermenter Vessel Details | |||||
| Total Volume(Litter) | 1000L | ||||
| Diameter(mm) | 850 | ||||
| Straight Height(mm) | 1630 | ||||
| shell(cylindrical) | 5 mm thk ss 316 | ||||
| Limpet Coil on Shell, Single Start | 50 NB @90 Pitch 3mm Thickness-SS304 | ||||
| Top | Body Flange | ||||
| Bottom | Dished end( 10% torispherical) | ||||
| leg | mild steel | ||||
| Baffle Recommendation(Off Wall) | 4 Nos @ 90 Degree | ||||
| manhole | No | ||||
| Top Glass | 100mm(Vision 50mm) | ||||
| Front Glasas | 100mm(Vision 50mm) | ||||
| Inner Finish | Mirror Finish | ||||
| Outer finish | Matt Finish | ||||
| Nozzles-Standard suitable - Nipple | |||||
| Total Height | to be confirmed | ||||
| Design Criteria | |||||
| Viscosity | 100 cP | SG | 1.1 | ||
| Pressure | FV to 3kg/cm2 | Temp | 130 deg C | ||
| Mechanical Detail | |||||
| Sealing | Mechanical Seal | ||||
| Gearbox (Elmech) | Worm Gearbox | ||||
| Motor HP (Elmech) | 3 | NFLP, 4 Pole, Flanged, 3 Ph, 415 V, 50 Hz, | |||
| Impeller Type (From bottom) | Ruston Turbine | Ruston Turbine | Ruston Turbine | ||
| Impeller Blade | 6 Blade | 6 Blade | 6 Blade | ||
| Agitator Details | |||||
| MOC Contact Parts | SS 316 | Shaft Diameter | 50 mm | ||
| MOC Non-CP | MS/CS | Shaft Speed(RPM) | 144 | ||
| Air Flow Control | Rotameter(100 LPM) | Speed Controlling | VFD | ||
| Scope of Supply | Design, manufactur, supply of UPM make agitator assembly. Which includes impeller blades with hub, shaft, lantern assembly with bearing housing etc. | ||||
| Scope of Buyer | Installation in scope of buyer (Electricity,Insulation, Water, Drain Line, Valves and Fittings and Clamp ) | ||||
| General @ Technical Terms and Condition | |||||
| FORCE MAJEURE Every effort will be made to deliver the goods within stipulated delivery period, but we take no responsibility for any delay occasioned by reasons beyond our control, known as ‘Force Majeure’. Delayed delivery will not entitle the customer for cancellation of contract. No claim for refund of deposits / advance or damages will be entertained in such cases. | |||||
| JURISDICTION Irrespective of where the material goes or what is mentioned in the purchase order, disputes, if any, shall be subject to Pune jurisdiction only. | |||||
| WARRANTY We warranty the instruments against only manufacturing defects during 12 months from date of sale subject to our detailed warranty terms & conditions sent with the material. No other Guarantee / Warranty will be binding on us. Under no circumstances we will be responsible to anybody for any type of consequential liability/ loss of public property/ loss of life due to any reasons whatsoever i.e. public/ product is not within the purview of this warranty The warranty does not cover perishable items like pH / ION / DO / Chlorine / Conductivity &other Sensors, all semiconductor devices, Fuse, Transistor, Electrical / Mechanical/ Rubber Parts like Electric Motors, Switches, Contactors, Thermostats, Heaters, Diaphragms, “O” Ring, etc., Thruster Module, Batteries, PZT Crystals, etc & other imported components etc. The Performance of the Sensor / Electrode will be drastically affected if integral cable is cut or damaged. Guarantee / Manufacturing defect clause is not applicable in such case.The Performance / Life of pH Electrode/ Sensor will get affected by presence of HF, Solvents, and Aromatic compounds, Highly Acidic / Alkaline Medium. We will not be responsible for Electronic Goods/ Heater/ Controllers/ Motors/ Panel Board Electrical goods and any accident or damage caused by improper handling, misuse or non-maintenance of the machine or accessories. No Warranty for Movable items as they are subjected to wear and tear due to usage and operator’s handling. No claim for Shortage, Damage, Breakage etc., will be entertained after the goods leave our permises. | |||||
| REJECTION CLAUSE: If you’re good self / representative fails to arrive for Final Inspection, then it will be considered that the offered machine perfectly fits in with your needs and is devoid of any manufacturing regards ever in future. Machine / goods once sold would not be taken back. . Any laboratory equipments in customer’s scope of supply.. All statutory approvals to be obtained by customer. Any other items which are not mentioned in our offer is in customers’ scope. | |||||
| DEMURRAGE CHARGES: Any delay from the client’s end in depositing Balance Payment after machine readiness information is passed onto him, then in such scenario we will charge 2% demurrage charges per month on the balance amount. | |||||
| ERECTION & COMMISSIONING: If required, then technician’s service charges, to and fro ticket charges, plus lodging / boarding charges will be charged extra. Main Switch, Starter and extension wirings for electric motor are not provided with the Order. All Spare Parts can be made available on chargeable basis, whenever required. Dispatch charges Extra. |
Manufacturer and Suppliers of Industrial Fermenter and Bio
Industrial-scale bioprocessing requires reliability, efficiency, and absolute process control. Our Industrial Bioreactor and Industrial Fermenter systems are engineered to support large-volume production with consistent performance and regulatory compliance. Designed with Naturally Fitted modular assemblies and heavy-duty construction, these units ensure seamless integration into pharmaceutical, biotechnology, food, and chemical manufacturing facilities.
Manufacturers across Ahmedabad, Mumbai, Hyderabad, Bengaluru, and Delhi depend on industrial bioprocess systems to deliver high productivity, robust mixing, and reliable oxygen transfer. Built using premium SS316L contact parts, advanced PLC-SCADA automation, and hygienic design standards, these systems enable stable operations even in demanding production environments.
Whether you are scaling fermentation for vaccines, enzymes, probiotics, or specialty chemicals, our Industrial Bioreactor Manufacturer and Industrial Fermenter Suppliers solutions offer durability, precision, and long-term operational efficiency. They provide the perfect balance between process flexibility and industrial strength, empowering manufacturers to achieve higher yields with confidence.
Reliable Performance for Continuous Production
Industrial manufacturing requires equipment that can operate continuously without compromising process consistency. Our Industrial Fermenter Manufacturer systems deliver stable performance with precise control over temperature, pH, agitation, and aeration. Production facilities in Pune, Chennai, Kolkata, and Surat rely on these solutions for uninterrupted operations.
Engineered for Maximum Yield
Optimized impeller design, superior oxygen transfer rates, and uniform mixing ensure enhanced productivity. Plants in Vadodara, Indore, Nagpur, and Visakhapatnam benefit from higher batch efficiency and reduced process variability.
Hygienic Design for Regulated Industries
Our systems feature mirror-finish internal surfaces, crevice-free welding, and integrated SIP/CIP, supporting GMP-compliant operations. Facilities across Thane, Bhopal, Ludhiana, and Coimbatore use these systems for sterile production environments.
Smart Automation & Process Intelligence
Advanced PLC-SCADA platforms enable real-time monitoring, data logging, and remote diagnostics. Production hubs in Jaipur, Chandigarh, Kochi, and Patna leverage automation to improve efficiency and reduce human error.
Robust Engineering for Long-Term Reliability
Heavy-duty construction, industrial-grade drives, and optimized vessel geometry ensure durability and reduced maintenance. Industries in Lucknow, Kanpur, Raipur, and Ranchi rely on these systems for dependable long-term operation.
Trusted by Manufacturers Across India
Our industrial bioprocess equipment supports large-scale production across Agra, Varanasi, Meerut, Nashik, Aurangabad, Solapur, Amritsar, Jalandhar, Guwahati, Srinagar, Jodhpur, Udaipur, Mysuru, Hubballi, Madurai, Tiruchirappalli, Salem, Tiruppur, Noida, Ghaziabad, Faridabad, Gurugram, Dehradun, Shimla, Panaji, Vijayawada, Warangal, Tirupati, Rajkot, Bhavnagar, Jamnagar, Gandhinagar, Siliguri, Durgapur, and Asansol, ensuring consistent quality from batch to batch.
Our Industrial Bioreactor Manufacturer and Industrial Fermenter Suppliers solutions are engineered for high-capacity production with superior process efficiency and durability.
Capacity Range: Available from 500 L to 50,000 L and above for large-scale manufacturing.
Material of Construction: SS304/SS316L with electropolished product contact surfaces for corrosion resistance and hygiene.
Agitation System: High-torque agitators with multiple impeller configurations for optimal mixing.
Aeration System: Ring sparger or micro sparger design ensures efficient oxygen transfer rates.
Automation & Controls: PLC-SCADA based system with batch recipe management, alarms, and data logging.
Sterilization: Fully automated SIP and CIP for sterile and repeatable processes.
Instrumentation: Sensors for pH, DO, temperature, foam, pressure, and level monitoring.
Pressure Rating: Designed for safe operation under industrial pressure conditions.
Utilities: Compatible with clean steam, process air, WFI, chilled water, and glycol systems.
Safety Features: Pressure relief valves, rupture discs, emergency stop, and interlock systems.
Compliance: Designed according to GMP, ASME, and international bioprocess standards.
Customization: Tailored vessel geometry, automation, and accessories based on process requirements.
With Naturally Fitted modular design and heavy-duty construction, these industrial systems deliver long service life, minimal downtime, and maximum process reliability — making them the preferred choice for pharmaceutical, biotech, and industrial fermentation plants.
